Sichuan Instrument flow meters: precision production of personalized quote

Flow meter, general manager of Tang Qin said: “In the past month, when the production needs of the 500 table every day to work overtime; now (on the information system after) the monthly production of 800 sets of tables, they need not work overtime! By K/3ERP of careful planning, personalized management, process tracking control, which greatly accelerated the reaction rate on the market.

Toshiba representative said in flow meter: “In the past week Flowmeter Toshiba to provide production data to reports, at least 2 days in advance is necessary to the production line, warehouse inventory calculations; on the Kingdee K / 3 system, the time can be extracted from the system the most real and most accurate data. “

People's curiosity is whether what kind of management system for flow meter has been so much change?

Chongqing Sichuan Instrument flow meter is the largest instrumentation companies in China – China Silian Instrument Group Co., Ltd. Chongqing Sichuan Instrument Factory directly under the branch, flow meters in China specializing in the development, manufacture and sales of high-tech key enterprise The main products are electromagnetic flowmeter, VFC-type vortex flowmeter, etc. to achieve world-class performance.

Vortex Flowmeter

Electromagnetic Flowmeter

Confusion Flowmeters

Flow meter products has widespread applications, variety, involving industrial and agricultural production, scientific research, national defense, education and medical care of many areas of the national economy. Total products are 13 categories, 145 small classes, more than 800 series, 16 000 species, accounting for machinery industry 1 / 4, instrumentation industries for the performance of high-precision, high sensitivity, high reliability, high adaptability to environment etc., so order more quantities of small, according to user demand is the production characteristics of flow meter.

Flow meter has been attached great importance to high-level information technology, previously with Kingdee in the financial, logistics management, and cooperated well. But with the development of production, customized products, significant increase in the production of model-order management of a higher demand. At present, some difficulty is gradually reflected and affected the daily production operations, flow meters need to establish a comprehensive, integrated management information platform to address the current sales and production departments, some management issues: As the manual calculation of offer, need to shop or warehouse view to a relatively effective information, slow response to market information, very easily lead to lost orders and delay; plans to issue more slow and error seriously affected the delivery time, there have been delays because of one or two parts create a group of millions of goods not shipped, causing huge losses to the company; production process control difficulties, production scheduling and quality management a great deal of influence.

Personalized Quote

Since 2004, flow meter has Kingdee K / 3 ERP system, gradually covering enterprise production, supply, sale, storage, human, financial, material and other enterprises in various sectors, the implementation of integrated management, the establishment of a sound management system, reaching higher level of information.

Flow meter information manager Wang Peng said: “In the absence of prior use Kingdee BOS, in the K / 3 system, sales management, sales quotes, only use have been identified in the price or only a simple operation. However, many of our customers to offer, the actual calculation is very complicated. Sales only in the system is completely customized according to customer needs, enter the customer requirements of the various parameters, and then calculate out the offer by the system. is now using the BOS has developed a personalized quote Liu Cheng (see Figure 1), fully meet the different needs of customers purchase orders quickly. “

(Figure 1)

According to Peng introduced, first in the K / 3 system as defined in the different product categories, diameter of base price, and work out lining, pressure, electrode, explosion-proof rating, conversion type, display, power supply, output interface, supporting law Lan, grounding rings and other accessories increases. This pre-configured in the system parameters, but also facilitate the rapid management.

Input need only select customers in the quote to the product category, then select the sensor associated attributes (such as diameter, lining, pressure, electrodes, explosion-proof rating, etc.); and then select the client to the converter type, display, power supply , output interface, supporting flanges, grounding rings and other accessories. Continue to input other increases, the proportion and quantity of downward adjustment of such information; Finally, according to set parameters and automatically calculates the price of the company. Flow meter has now been achieved by rapid calculation of each order formula: Price = (Class base price + the line converter base price + increase + the other increases the accessories) * Quantity * (1 – to float downward%), time to seconds clock.

“Then we Kingdee BOS resolved through the most disturbing quote difficult, slow, low accuracy problems, greatly improve the accuracy and speed of quote.” Peng said, excited.

Fine production

“We also face a problem is the production monitoring, production of each order to that step? There any exceptions? Working procedure in which the problem? We hope to clear that,” Peng said.

Operation K / 3 system for shop workers to more complex and difficult and the workload is huge. So think of using bar code scanner, so the operation can reduce the difficulty of shop workers and improve efficiency. When the products, the use of bar code scanner sweep tag on the K / 3 system records the information, and transfer to the next process, while providing reports display, easy to understand and monitor product quality.

Meanwhile, the flow meter using BOS to quickly develop a personalized tracking of production processes (see Figure 2), and in practice the application of well: when issued after the production task, K / 3 system automatically generates a single production tracking, workshop staff the working procedure done, scan the product bar code, and have anti-error warning function; and an operator can scan the processes responsible, the former a scanning process is not carried out the next process can not scan of the production process in order to achieve tight control.

(Figure 2)

First, the system administrator to add new products in the system, while maintaining the relevant material data and the corresponding standard model has been process and increase the BOM of the audit and use of real-time maintenance procedures and processes the data has been completed, which includes including working serial number, process name, the total processing time. When the planner split production tasks in accordance with the table number one, to ensure the realization of “one thing, one vote” system can be automatically generated by bar code label compilation. Then, the planner based on current inventory and delivery, assigned production tasks, the system will automatically generate the process tracking forms (including product codes and specifications, form number, contract number, the processes and procedures of the program into time, completion time and other information). Finally, the two bar code printing, a paste kind, a paste “process record card” to complete the rigorous process of tracking.

In the job shop process, also need to set the scan at a critical section in the node. In every process is complete, the operator on the use of bar code scanning, when scan the barcode, K / 3 system which can display the product code and specifications, the table number, contract number, purchase units, delivery dates, etc . Table body comprehensive display of the product corresponds to the Road Engineering serial number, process name, plans to import time, completion time, has completed the process of actual import, the actual completion time (of the working procedure of the actual import time and on a process of practical completion time), but also show the name of this working procedure. The actual import process is completed, the completion time is shown as empty. Operators confirmed, will be the current time as the server system processes the Road, recorded the actual completion time of K / 3 system. Scanning process and then into the next point, repeat the operation until the last process to complete.

If an abnormal process must be entered and the reasons for abnormal events. If the repair, then the K / 3 system, the information stays in this process, carrying out repair treatment, continue to scan this time and until the completion of follow-up process node. If abandoned, the system processes the end of this time track, and for the record (and a single entry scrap production tasks, planners will be fed in the calculation). Finally, after completion of a qualifying process, input product storage lists, you can view the complete production tracking results. K / 3 system shows the full details of the designated label production schedule, including the label of the process of production, process planning time, the actual completion time, abnormal events during the process, and notes information. Enquiries can be traced back to the label corresponding to the production task, but, more sales orders and other business information.

“In our fast implementation using Kingdee BOS after these processes, K / 3 system are reflected immediately, and Wang Peng said,” We offer very fast and very accurate to ensure the best interests of the company. Production line tracking operation is simple, accurate, and can shop in the company displayed on the big screen, to achieve the production process monitoring. “

Application results

1, greatly enhance the efficiency offer

Before the ERP

Slow response to market information: first, the quote from the sale of back office and quote according to rely on manual selection of samples, made by hand calculation, can not respond promptly to customers. Second, the expected delivery needs and asked relevant departments check the existing components, parts, materials and production, often to go to the warehouse or shop floor view, and finally back to the customer. Time often need more than a day or half day, and also often inaccurate.

After the ERP

Rapid response to market: the price impact of a magnetic flow meter of factors, such as lining, flange, diameter, electrode, pressure, etc., had a list of quotes, access to relevant price list by 5 minutes of time.

Now only need to enter the bid model, obtained a price quotation system only takes a few seconds to raise its offer several times the speed. By MPS, MRP simulations, according to the demand generated by the analysis, you can determine delivery time in half an hour.

Simply enter the customer selection, the system automatically calculates the unit price.

2, the establishment of effective project management system

Before the ERP

Commission formally launched will be fed). Finally, after completion of a process qualified, single-entry storage products. Plans to issue more than slow and errors: manually assigned production plans, outsourcing plans, procurement plans slow, often half a day or several days, relatively large errors are also likely leave out plan and, at times he sent a , 20, led the entire wholesale and do not go out.

Under the plan the workload is very large manual, manual difficult to balance the needs of various materials, in order not to affect the production planner Wang Wang Hui Fang Da some quantity, leading to the coexistence of stock Chao Chu and Duanque of not supporting ???.

After the ERP

Fast and accurate planning system: ERP in the development of the master production schedule, the system automatically take into account sales, inventory, products, goods in transit, the amount of data has been allocated to ensure the accuracy of master production scheduling. After the implementation of ERP, production planning, materials requirements contract personnel decomposition, only 30 minutes of MRP / MPS planned operation, decomposition of the original order of the time reduced to 2.08%, to avoid a poor lack of material non-timely response.

3, real-time monitoring of production process

Before the ERP

Difficulties in the production process monitoring: With the continuous expansion of production scale, to be on every contract, each table is very difficult to track production, often to the shop to see kind of a Taiwan and Taiwan.

Before every Thursday to be reported to the Toshiba Corporation of our production, to arrange for several people to the workshop to a month statistics, and the survey results do not necessarily accurate.

After the ERP

Effective production tracking: workshop after the completion of a key process, direct scanning, and the persons to keep abreast of the Section of plant species in the products, quantity, quality, plant statistical analysis time was shortened.

Attached to the typical user Kingdee instrumentation industry

4 Joint Group Sichuan Instrument Factory

Castle Gas

Sichuan Instrument Factory 11

Electrical Instrument Factory, Chongqing Chongqing China

Chongqing Instrument Factory avant-garde

Chongqing Jian Instrument state

Chongqing Hydrological Instrument

Chongqing Institute of Industrial Automation Instrumentation

Shanghai Hi-Tech Precision

Mechanical & Electrical Co., Ltd. Dalian Burton

Shenyang Machine Tool Co., Ltd.

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New Vertical Market APPS

Arbitrarily modify the IP address of the restrictions on the behavior of

LAN IP address is occupied by the phenomenon of people do not care have occurred, seriously affecting the local area network management and maintenance efficiency; to enhance the local area network management and maintenance efficiency, it is necessary to modify the IP address of arbitrary restrictions on the behavior. Therefore, this article has provided for the protection of IP addresses Several Newly fresh tactics.

Disable the network connection service law

We all know that if you limit users to modify the TCP / IP parameters, then these users even if the IP address changes, can not use the new IP address, it will lose the meaning of IP theft. In order to successfully limit the user free to modify the TCP / IP parameters, the most direct way is to let the user can not open the TCP / IP parameter settings window. To do this, you can take to disable the system “NetworkConnections” service approach, TCP / IP parameter settings window to hide that way the user can not enter the settings window, using the new IP address.

First click “Start” menu “Run” command, the system is running in the Open dialog box, enter “services.msc” command, click the “OK” button, open the system services list interface, select one of “NetworkConnections” service and right-click it;

From the pop-up shortcut menu, click “Properties” command to open the service properties shown in Figure 1 to set the interface, click the interface in the “Disable” button, while the “Startup Type” selected as “Disabled” click click “OK” button;

At this point you can click “Start” “Settings” “Network and Dial-up Connection” command, in the next window that appears, you can not find the “Internet Connection” or “Local Area Connection” icon, you naturally can not access to TCP / IP parameter settings window to modify IP addresses and other parameters, and this way to limit illegal changes to achieve the purpose of the IP address.

Of course, use the “Disable Internet Connection Service Act” to protect the IP address, to the normal Internet access has brought trouble, after all, the network connection services have been banned, then any network-related access will be terminated. If you want to protect the IP address of the same time, does not affect the normal operation of the Internet, then you may wish to try to follow the same steps, the system of “Plugandplay” service disabled out, this way can be TCP / IP parameter settings window hidden, but without affecting normal network access.

Modify the network parameters limit law

If the user directly to the general restrictions on the management of permissions, allowed no right to open the TCP / IP parameter settings window, then the average user would be unable to freely modify the IP address. For Windows98, the order to restrict users to modify network parameters, you just modify the registry keys related to the network can achieve their objective.

Click “Start” “Run” command, the operation in the subsequent dialog box, enter “regedit” command, click the “OK” button, open the System Registry Editor window, locate the mouse in HKEY_USERS.DEFAULTSoftwareMicrosoftWindowsCurrentVersionPoliciesNetwork branch.

Then the right side of the interface in Figure 2, area, the menu bar click “Edit”, “new”, “Dword value” option, and the new Dword value named “NoNetSetup”, then the numerical input “1″, and finally restart the computer for a while; then you try right-click the Network Neighborhood icon, and execute the shortcut menu in the “Properties” command, found the system prompts you to set access to the network properties window, this way limit changes IP address of the goal is achieved. However, the method only effective Windows98 operating system.

Property law to restrict access to network

This approach is a kind of thinking is the same as before, only difference is that the method specifically for Windows2000 or later operating system. Here is a concrete realization of the method steps.

First, open the system to run box, and in which input “gpedit.msc” command string, click “OK” button, open the System Group Policy Editor window. Then in the editor window, then click double-click the “User Configuration” “Manage Templates” “Network” “Network and Dial-up Connections” icon in the pop-up interface, as shown in Figure 3, the right to select the “No Access LAN connection Component Properties “option, and double-click of the mouse; in subsequent settings box, select the” Enabled “option and click” OK “button; time you re-enter the network connection properties of the interface, select in one of the “Internet Protocol (TCP / IP)” item, you will see the corresponding “Properties” button has become gray, and this way ordinary users can not open the TCP / IP parameter settings window, which arbitrarily modify the IP address.

Hide Local Area Connection icon in France

In general, modify the computer IP address, all need to find a system of Local Area Connection icon, and right-click the icon, and then from the pop-up menu in the implementation of the right pieces “Properties” command to enter the TCP / IP parameter settings window. If you try to advance to the Local Area Connection icon to hide, then there is no way ordinary users to open the same TCP / IP parameter settings window to modify IP addresses at random. To hide the system's local connection icon, you can follow these steps to achieve.

As the Local Area Connection icon and the system Netcfgx.dll, Netshell.dll, Netman.dll the three dynamic link files, if these three counter-register dynamic-link files, then the local connection icon will be automatically hidden. In the anti-registration dynamic link above three files, you can open the system to run the first box, and enter the string in which the command “regsvr32Netcfgx.dll / u” command (which regsvr32 command, the dynamic link between document to keep a space), click click “OK” button, will be able to file anti-Netcfgx.dll registered;

Using the same anti-registered two other documents; after the system restarts the computer click, and then try to open the Network and Dial-up Connections window, the Local Area Connection icon really have disappeared from sight.

Hide My Network Places Act

If the Network Neighborhood icon to hide it, then it can not enter the TCP / IP parameter settings window, so the local computer's IP address also can not be arbitrarily changed. Hide My Network Places even though there are many ways, but this article here presented to you is a very rarely used method – System Policy Act, the method can be used in Windows98 and Windows2000 systems:

Click “Start” “Run” command, the operation in the subsequent dialog box, enter “poledit” string order, click “OK” button, open the System Policy Editor interface, click on the interface “file” menu item in the “open registry” command;

In the subsequent pop-up interface, double-click “Local Users” icon, then expand “local users”, “shell interface”, “limit” branch, and then interface to “hide My Network Places” is selected, and click ” OK “to return;

Next, the System Policy Editor interface, click the toolbar click the “Save” button, and then restart the computer system about, this way the system's Network Neighborhood icon on the desktop disappeared.

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